Thermal Management Academy·9 min read·
intermediate

The three ways heat moves

Conduction, convection and radiation, and which one engineers actually use.

You'll learn
  • Explain the three ways heat moves at engineering level
  • Read the numbers that define the behaviour
  • Apply the idea to a real vehicle

Overview

Every thermal system in an EV is built from just three physical mechanisms. Understanding which one dominates in each component tells you why the design looks the way it does.

In depth

MechanismHow it worksWhere it dominates in an EV
ConductionHeat moves through direct contact between solidsCell to cold plate, die to substrate
ConvectionA moving fluid carries heat away from a surfaceCoolant loops, cabin air, refrigerant
RadiationHeat leaves as electromagnetic waves, no medium neededMinor — mostly cabin heat gain through glass
Formula
Q = U × A × ΔT

Heat flow equals an overall heat transfer coefficient times area times temperature difference. Every cooling surface in the car is designed around this one relationship.

Example: A cold plate with U = 800 W/m²K, 0.6 m² area and 10 K difference moves 4.8 kW.

Key takeaways

Remember this
  • Conduction, convection and radiation are the only mechanisms available.
  • Q = U·A·ΔT governs every heat exchanger in the car.
  • Area and contact quality are usually cheaper wins than raw flow rate.
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