Regenerative Braking Engineering Lab·12 min read·
intermediate

Lab: calibrating a one-pedal driving mode

Balance recovery, comfort and safety while shaping the lift-off torque curve for a target vehicle.

You'll learn
  • Explain lab: calibrating a one-pedal driving mode at engineering level
  • Read the numbers that define the behaviour
  • Apply the idea to a real braking system

Overview

This lab uses the same regen-tuning tool from earlier, but now framed around the specific goals of a one-pedal calibration: maximise recovered energy while never asking more of the axle than the road can give.

In depth

Virtual laboratory

Lab · Calibrate One-Pedal Regen

Set lift-off torque so the car can complete most everyday stops on regen alone, without exceeding the rear axle's friction budget across a range of grip conditions.

Objective: Recover at least 65% of the braking energy without exceeding the rear-axle friction limit.
Lift-off regen torque220 Nm
Battery state of charge55 %
Road friction0.85 µ
Speed70 km/h
Pack temperature25 °C
Energy recovered
75%
Rear axle friction used
80%
Regen power
13.0kW
Friction brake share
25%
Strong recovery with the axle still inside its friction budget — exactly what a good blend feels like.
Theory

Regenerative torque is applied at the driven axle only. Ask for too much on a low-friction surface and that axle locks or the stability system intervenes, so the controller blends in the friction brakes. Recovery is also capped by the pack: a full or cold battery cannot absorb current.

What good calibration looks like here

Aim for a torque setting that clears the 65% recovery target at high grip, but verify what happens as you drop the grip slider toward wintry values — a mark of good calibration is that the system degrades gracefully, quietly leaning on friction brakes, rather than allowing wheel slip.

Quiz

One-pedal driving check

2 questions
  1. 1

    Regenerative torque can bring an EV to a full, held stop on a hill without any friction braking.

  2. 2

    Why do most EVs turn on brake lights during strong lift-off regen?

Answer every question, then submit to see explanations.

Key takeaways

Remember this
  • One-pedal calibration is a multi-condition trade-off, not a single torque number.
  • Good calibration degrades gracefully on low grip rather than risking wheel slip.
  • Regen deceleration without pedal use still needs a following-traffic warning signal.
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