Electric Motor Academy·11 min read·
intermediate

Common motor faults and diagnosis

Working through realistic fault scenarios a technician might encounter.

You'll learn
  • Explain common motor faults and diagnosis at engineering level
  • Read the numbers that define the behaviour
  • Apply the idea to a real drive unit

Overview

Most real motor faults present as a handful of recognisable symptom patterns — recognising them quickly separates an experienced technician from a guessing one.

In depth

Fault diagnosis

Drive unit fault clinic

Work through two realistic fault scenarios.

Reduced power warning after fast driving

A driver reports a 'reduced power' warning appearing only after 15-20 minutes of hard motorway driving, clearing itself once the car has been parked for a while.

Diagnostic checks
Your diagnosis

Key takeaways

Remember this
  • Thermal derating is a normal protective response, not always an underlying fault.
  • Position sensor connection issues can cause jerks correlated with logged fault codes.
  • Correlating symptom timing, logged codes and physical inspection quickly narrows root cause.
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